At Align MFG, we manufacture high-quality metal components that power the truck and trailer industry. Our shell mold process is particularly effective for producing cylinder heads that are not only durable but also meet the rigorous precision required for heavy-duty engines.
Benefits of Shell Mold Casting
Shell mold casting is renowned for its ability to produce high-precision components with complex geometries and superior surface finishes. This makes it an ideal choice for cylinder heads, which require exacting tolerances and robust performance under extreme conditions.
- Enhanced Durability: Our cylinder heads withstand the rigorous demands of heavy-duty engine operations.
- Superior Accuracy: Shell molding provides tighter dimensional tolerances compared to traditional sand casting.
- Smooth Finish: Results in less machining work post-casting, saving time and reducing material waste.
Our Process
We ensure every cylinder head we manufacture meets the highest standards of quality and performance.
- Mold Design and Preparation: Each mold is carefully designed and prepared to capture intricate details and ensure dimensional accuracy.
- Metal Pouring: We use only the highest-grade metals suited for the demanding environments of truck and trailer engines.
- Removal and Machining: After casting, cylinder heads are precisely machined for perfect fit and functionality.
- Inspection and Quality Control: Every component undergoes rigorous testing, including AQL sampling and specific automotive standard compliance checks.
Ensuring Quality and Reliability
We work closely with factories and implement stringent quality control measures, including:
- AQL Sampling: Ensures only the highest quality parts pass our inspection.
- Third-Party Testing: We conduct Non-Destructive Testing (NDT), Coordinate Measuring Machine (CMM) inspections, and Salt Spray Tests to guarantee durability and performance.
Get Started with Your Cylinder Head Manufacturing
Choosing Align MFG as your manufacturing partner means strategically diversifying your supply chain away from China, mitigating risks and enhancing reliability. With manufacturing facilities strategically located across India, Vietnam, and Thailand, Align MFG is well-positioned to offer flexible, cost-effective solutions without compromising on quality.
Contact Align MFG to discuss your cylinder head manufacturing needs. We are here to provide you with metal components that drive your success. Contact us to start your project or get a quote now.